Thursday, 10 December 2015

Practical 4 : ASSESSMENT OF QUALITY OF TABLETS AND CAPSULES

PRACTICAL 4 : Experiment 1 - Uniformity of diameter, thickness and hardness
PRACTICAL 4 : Experiment 2 - Table friability
PRACTICAL 4 : Experiment 3 - Uniformity of weight of tablets and capsules
PRACTICAL 4 : Experiment 4 – Dosage performance tests
Practical 4 : Experiment 5 -Content of ibuprofen (assay)


Questions:
1. What are the objective of the tests for uniformity of diameter and uniformity of content?

The test for uniformity of diameter is done to determine the consistency in size and appearance of tablets, while the test for uniformity of content test is  done to ensure the consistency of dosage units, each unit in a given batch should contain the active drug within a narrow range around the label claim.

2. State the types of tablets and capsules that must be tested for uniformity of diameter and uniformity of content?

The test for diameter involves all the uncoated and coated tablets except for the enteric tablets, film-coated tablets and sugar-coated tablets. The test for content uniformity is required for all dosage forms.

3.  Give reasons for the non-compliance to test for uniformity of weight.

    The reasons for the non-compliance may be due to the uneven feeding of granules into the die. Furthermore, it might be from the irregular movement of the lower punch. This may cause the variation in capacity of die space.

4. Why does dissolution test suitable to be used for batch to batch quality control?

   Dissolution testing is used to formulate the drug dosage form and to develop quality control specifications for its manufacturing process This dissolution test ensures both batch to batch consistency and that the dissolution profiles remain similar to those of pivotal clinical trial batches. The test is used to identify any potential problem that may occur in the bioavailability of the product over a period of time Furthermore, dissolution test is used to obtain clinical results for the support of the product specification in the product quality control and to obtain information on the ability of test batches to dissolve in the bioequivalence studies. .

5. Explain the difference found in the procedure for dissolution test in the United States Pharmacopeia and the British Pharmacopeia.
In USP, the dissolution procedure consists of three stages, in which the next stage is proceeded only if the previous stage is failed.




In BP, the test is carried out with 6 units of tablets or capsules and the result should be, for each unit tested, the amount dissolved is not less than 70% of the active ingredient within 45 minutes. If one unit fails to meet this requirement, a retest of another 6 units are carried out and the requirement is the same for all unit but one of the total units.

Practical 4 : Experiment 5 -Content of ibuprofen (assay)


Objectives :
To determine the actual content of Ibuprofen in Ibuprofen tablet.
Material:
 Ibuprofen powder, chloroform, ethanol (96%), phenolphthalein solution, 0.1M sodium hydroxide
Apparatus:
 filter paper, filter funnel, 100ml measuring cylinder, 100ml burette, 100ml beaker, hair dryer, conical flask
Procedure
1.      20 Ibuprofen tablets were weighed and crushed into powder using pestle and mortar.
2.      A quantity of powder was measured to contain exactly 0.5 g ibuprofen and then the powder was extracted with 20 ml chloroform for 15 minutes. The mixture was filtered by using filter paper.
3.      The residue washed with 3 . 10 ml chloroform and gently evaporate the combined filtrate just to dryness in a current of air. The residue was dissolved in 100 ml with ethanol (96%) previously neutralized to phenolphthalein solution.
4.      The solution was titrated with 0.1M sodium hydroxide to end point with phenolphthalein solution as the indicator. The content of ibuprofen was calculated if each ml of 0.1M sodium hydroxide is equivalent to 0.02063 g of C13H18O2.











Result
Calculation for weight of tablet powder containing 0.5 g of ibuprofen;
Weight of powder of 20 tablet ibuprofen=7.840g
1 tablet= 200mg ibuprofen
             20 tablet= 20×200mg = 4000mg ibuprofen =4 g ibuprofen
    7.840g tablet powder = 4 g ibuprofen
        X g = 0.5 g ibuprofen
                         X =  (0.5 ×7.840)/4    = 0.98 g of tablet powder

Thus, 0.98g of tablet powder was weighted  and dissolved with 20ml chloroform.
Calculate the content of ibuprofen after titration;
           
Initial burette reading of 0.1M NaOH
100 ml
End point burette reading of 0.1M NaOH
79 ml
Volume of 0.1 M NaOH use
=100-79
=21 ml
The content of Ibuprofen in solution
NaOH + C13H18O2   C13H17ONa + H2O

From equation, 1 mol of NaOH = 1 mol of C13H18O2
No. of mole of NaOH = MV = (0.1)(0.021) = 2.1x10-3 mol

Hence,  2.1x10-3 mol of NaOH =  2.1x10-3 mol of C13H18O2

If each ml of NaOH is equivalent to 0.02063g of C13H18O2
21.0 ml x 0.02063 = 0.43323g of Ibuprofen

Therefore, The content of Ibuprofen is 0.43323g.
Calculation for assay (standard deviation)
=(( Experimental value - Theoretical value )/(Theoretical value)) x 100%
= ((0.43323-0.5 )/0.5) x 100 %
= - 13.35%

This means the experimental value is lower than the theoretical value by 13.35%.


Discussion
            In the theory, the amount of ibuprofen is 0.5g. Meanwhile in experiment, after calculation the amount of ibuprofen in the solution is 0.43323g. There is a small differences compare to the theoretical value with percentage of deviation is 13.35%. the resulted deviation may be due to a certain errors when we are conducting the experiment.
            One of the possible errors detected may due to the ibuprofen that we used for the experiment has expired, causing the loss of active ingredients in the tablets as the active ingredients might have decompose. Therefore, to increase the accuracy of the experiment, we should use ibuprofen tablets that are not expired.
            Others possible errors are, the active ingredient might be left behind a little because we may not rinse it correctly. Besides, the solution are not filtered through a sintered glass crucible but using filter paper and filter funnel. This will cause some of the powder that are not dissolved in the chloroform will pass through into the conical flask. Lastly, the error might happen due to the titration of the solution with sodium hydroxide. Lastly we might miss the actual end-point of the solution that turn the solution from colourless to pale pink in colour.

Conclusion

The content of Ibuprofen is 0.43323g which differ from the theoretical value by 13.35% due to many factors.

PRACTICAL 4 : Experiment 4 – Dosage performance tests


Objectives
·         Disintegration test           :          
To determine the time taken needed for tablet to disintegrate and whether it disintegrates properly when placed in a liquid medium under the experimental condition in this experiment.
·         Dissolution test    
To determine the amount of active ingredient(s) released from a solid oral dosage form, using a known volume of dissolution medium within a predetermined length of time.


Introduction
Dosage performance test is a series of tests that is composed of the specification in a United States Pharmacopeia (USP) dosage form monograph. An orally administered, non-solution dosage form is usually satisfied by either a dissolution or disintegration process. Disintegration test is only applicable for uncoated tablets, sugar coated tablets, enteric-coated tablets, soluble tablets, dispersible tablets, hard and soft capsules and lastly, enteric capsules. Complete disintegration is defined as that state in which any residue of the unit, except fragments of insoluble coating or capsule shell, remaining on the screen of the test apparatus or adhering to the lower surface of the disc, if used, is a soft mass having no firm core.  At the same time, dissolution testing is used to provide critical in vitro drug release information for both quality control purposes.
Materials and Apparatus

Disintegration Test

·         6 tablets
·         Disintegration medium - water
·         Beaker
·         Disintegration machine - Discs, mechanical device that controls up-down movement, device that control temperature



Dissolution Test

·         Ibuprofen tablets
·         Dissolution medium
·         Ibuprofen standard solution
·         Dissolution tester
·         Spectrophotometer
·         Filter funnel
·         10ml measuring cylinder
·         Dropper
·         50ml volumetric flasks
·         Weighing boat
·         Electronic balance


Procedures
Disintegration test for sugar-coated tablets
1.      The apparatus is set up for disintegration test according to its operation manual.
2.      The temperature of the disintegration medium is ensured to be at 37 ± 2°C.
3.      The time is set to 60 minutes. Then, one tablet is introduced in to each tube and the disk is added into each one. Operation is started.
4.      The tablet in each tube is checked at the end of the operation.
5.      New tablets are used to replace the tablets that did not disintegrate and 0.1M hydrochloric acid is used instead of water.

Dissolution test for tablets
1.       Dissolution vessel is filled with the buffer solution to 900 ml mark. The temperature is set to 37°C.
2.      The temperature of the dissolution medium is ensured to be at 37 ± 0.5°C.
3.      One Ibuprofen Tablet is placed into each dry basket assembly.
4.       The stirring speed is set to 150 rpm. The basket assembly is lowered into position in the vessel and the operation is started.
5.      10 ml samples of the dissolution medium is withdrew using syringes after 30 minutes and the solution is filtered using suitable filter.
6.      A standard solution of ibuprofen is prepared by diluting 10.0 mg of ibuprofen reference standard to 50 ml with dissolution medium.
7.      2.0 ml of sample solution and 2.0 ml of standard solution is diluted to 25 ml with dissolution medium in separate 25 mL of volumetric flasks.
8.      The absorption of both solutions was measured in a 1 cm cell at a wavelength of 221 nm.
9.       The percentage of  amount of ibuprofen dissolved was calculated using the following formula:

At/As × W/50× P × 900 × 2/25 × 100/200
Where
At= absorbance of sample solution
As = absorbance of the standard solution
            W = weight of ibuprofen reference standard used.
P = purity of ibuprofen reference standard.

Result
Disintegration Test

Paralgin Tablets
Disintegration test with water
Time needed to fully disintegrate
6
Pass
1.96 minutes

Dissolution Test

Absorbance of sample solution: 0.683
Absorbance of standard solution: 2.016

Percentage amount of ibuprofen dissolved    = At/As × W/50× P × 900 ×  × 100/200
                                                                        = 0.683/2.016 x 10/50 x 0.98 x 900 x 2/25 x0.5                                                                     = 9.56%


Discussion

            For disintegration test, a paralgin tablet needs 1.96 minutes to disintegrate fully. Since the tablet disintegrates not more than one hour in water medium, hence the result has met the standard result of the experiment. However, in human body, many parameters such as pH and motility of GI tract and many others should be considered if the experiment was meant to really imitate the environment in the body. Despite that, this test is still usable and effective in pre-formulation stage so as to filter and obtain the drug candidates.                                                                       
            In this experiment, there are a few precautions that one should keep in mind. Firstly, when the formulation has reached the time limit set, squish it to enable the content to be in contact with the water. If the first batch of tablet did not meet the requirement, then the test needs to be repeated by using 0.1M HCl to replace water. Lastly, it must be ensured that the water in the beaker is heated up sufficiently.

As for dissolution test, the reading of spectrophotometer for standard solution and sample solution are 2.016 and 0.683 respectively. According to calculation, the percentage amount of ibuprofen dissolved is 9.56%. To be able to comply with the British Pharmacopoeia, the percentage amount of tablet dissolved must at least be 75%. Hence, the tablet does not comply with it.

This may be due to the errors which occurred during the experiment. Firstly, the temperature of the dissolution medium might not be maintained at 37 degree Celcius. Next, when the sample solution is transferred into the volumetric flask, it is not filtered by using the filter. Hence, there will be some small undissolved ibuprofen tablet fragments in it. This in turn results in wrong reading of absorbance. Another error might be the expiration of tablet. Expired tablet may have altered physicochemical properties and causing different result. Parallax error may also occur when measuring the solution in measuring cylinder and other apparatus. Precaution steps should be taken to avoid these errors so that accurate result can be obtained.
Conclusion
As the paralgin tablet has disintegrated within one hour in the water medium, this shows that the tablet has met the standard result for this experiment. For the dissolution test, the ibuprofen tablet did not achieve the standard result as less than 75 % only had dissolved.


PRACTICAL 4 : Experiment 3 - Uniformity of weight of tablets and capsules


Objectives
To ensure the consistency of dosage units, each unit in a given batch should contain the active drug within a narrow range around the label claim.

INTRODUCTION
When the quality of the drug products are reliable, the safety and efficacy of drug products can be guaranteed. Usually tablets and capsules must be tested after to ensure the requisite quality. Like all other dosage forms, tablets and capsules are subjected to those pharmacopoeial standards which deal with “added substances” with respect to their toxicity and interference with analytical methods. However, there are a number of procedures which apply specifically to tablets and capsules, and which are designed to ensure they exerts its full pharmacological actions and to determine the uniformity of physical properties which can be found in the British Pharmacopoeia and United Pharmacopoeia.
MATERIAL AND APPARATUS
20 tablets, 20 capsules and weighing balance

Tablets
Experimental method:

1.      20 tablets are weighed previously. The average weight is determined.
2.      The tablets are weighed individually and for each tablet is determined, the percentage deviation of its weight from the average weight.
3.      The deviation of individual weight from the average weight should not exceed the limits given below.

Average weight of tablet
Deviation (%)
Number of tablets
Less than 80 mg
+ 10.0
+ 20.0
Minimum 18
Maximum 2
80 mg to 250 mg
+ 7.5
+ 15.0
Minimum 18
Maximum 2
More than 250 mg
+ 5.0
+ 10.0
Minimum 18
Maximum 2


Capsules

Experimental method:

1.      20 capsules are selected at random.
2.      One capsule is weighed. The capsule is opened and the contents are removed as completely as possible.  The emptied shells are weighed. The net weights of the contents are determined by subtracting the weight of the shells from the weight of the intact capsule.
3.      The procedure is repeated with other 19 capsules.
4.      The average net weight is determined from the sum of the individual net weights.
5.      The percentage deviation is determined from the average net weight for each capsule. The deviation of individual net weight should not exceed the limits given below:

Average net weight of capsule
Deviation (%)
Number of tablets
Less than 300 mg
+ 10.0
+ 20.0
Minimum 18
Maximum 2
300 mg or more
+ 7.5
+ 15.0
Minimum 18
Maximum 2

RESULTS AND CALCULATION :
A. TABLET
NO.
MASS (g)
Deviation (%)
01
0.6568
1.0151
02
0.6517
0.2307
03
0.6467
0.5383
04
0.6505
0.0461
05
0.6613
1.7072
06
0.6672
2.6146
07
0.6684
2.7991
08
0.6655
2.3531
09
0.6619
1.7994
10
0.6462
0.6151
11
0.6651
2.2916
12
0.6484
0.2768
13
0.6477
0.3845
14
0.6545
0.6613
15
0.4479
31.1135
16
0.6601
1.5226
17
0.6530
0.4306
18
0.6803
4.6293
19
0.6673
2.6300
20
0.7032
8.1513

Average mass of tablets
g
Average mass is more than 0.250g or 250mg





Deviation (%)
For example:


DISCUSSION:
For tablets, the average mass is 650.2mg or 0.6502g which is more than 0.250g or 250mg. So, the deviation (%) of the tablets should not exceed the limits given below;
Average weight of tablet
Deviation (%)
Number of tablets
More than 250 mg.
 5.0
Minimum 18

 10.0
Maximum 2

As we can see from the results of the deviation (%) of the tablets, there is a tablet weighed 0.4479g that having ±10 % deviation which is obeyed the limits above as it should have at maximum number of 2 tablets. There is a tablet weighed 0.7320 g that is out of the range of the deviation. It scored 31.1135%. This may be due to the analytical error of the weighing balance. It may be caused by the hypersensitivity of the balance itself. It sometimes takes a few minutes to function properly and become more sensitive to any disturbance throughout the process such as vibration or even air flow within the area.
The rest of tablets (18 tablets) are within the range of 5 % of deviation which obeys the limit above to have minimum number of 18 tablets only.
The deviation of the mass of tablets may be explained by the technical reasons. They are differences in bulk densities, particle size distribution during compression, flowing properties of the powder, the speed of tableting machine, the pressure used in compression and the type of machines used in tableting also contributes to the deviation of mass in tablets.




B. Capsules
NO.
WHOLE CAPSULES (g)
CAPSULE ONLY (g)
CONTENT (g)
DEVIATION (%)
01
0.3635
0.0645
0.2990
4.5455
02
0.3548
0.0602
0.2946
3.0070
03
0.3458
0.0572
0.2886
0.9091
04
0.3469
0.0606
0.2863
0.1039
05
0.3551           
0.0566
0.2985
4.3706
06
0.3433
0.0614
0.2819
1.4336
07
0.3543
0.0688
0.2855
0.1748
08
0.3800
0.0690
0.2910
1.7483
09
0.3601
0.0654
0.2947
3.0420
10
0.3348
0.0629
0.2719
4.9301
11
0.3483
0.0685
0.2798
2.1678
12
0.3528
0.0662
0.2866
0.2098
13
0.3521
0.0683
0.2838
0.7692
14
0.3543
0.0689
0.2854
0.2098
15
0.3448
0.0679
0.2769
3.1818
16
0.3548
0.0671
0.2877
0.5944
17
0.3447
0.0664
0.2783
2.6923
18
0.3520
0.0681
0.2839
0.7343
19
0.3543
0.0683
0.2860
0
20
0.3459
0.0669
0.2790
2.4476

Average mass of capsules
g
Average mass is less than 0.3000 g or 300 mg





Deviation (%)
For example:

DISCUSSION
For capsules, the average mass is 286 mg or 0.2860 g which is less than 0.300g or 300mg. So, the deviation (%) of the tablets should not exceed the limits given below;
Average net weight of capsule
Deviation (%)
Number of tablets
Less than 300 mg.
 10.0
Minimum 18

 20.0
Maximum 2

As we can see from the results of the deviation (%) of the capsules, most of the contents of the capsules are having deviation of less than 10 % which means the mass of capsules are uniformly distributed. This may be due to the better usage of weighing balance. The weighing balance has lesser analytical errors and increased the accuracy as the time goes by.
There are some possible causes of improper distributions. It may be due to the error of the capsule filling machine or the bulk density during capsules filling.

Conclusion

The tablets did not follow the standard of uniformity of weight though the all the capsules followed the standard uniformity of weight. This might be due to the error discussed in the discussion.